Bright Bars Technical Catalogue

Precision tolerance bright steel bars produced by cold drawing, peeling and grinding processes

Processing Methods

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Steel Grades

C30C35C40C45C5034CrMo442CrMo4SAE 4140SAE 104516MnCrS520MnCrS511SMnPb3011SMn30S355J2S355J2G351CrV4100Cr6ETG 88ETG 100CK45Ck60
Cold Drawing

Cold Drawing

Cold drawing is the process of pulling hot-rolled steel bars through a die at room temperature to improve dimensional tolerance, surface quality, and mechanical properties. It is the most common bright bar production method.

Process
Cold Drawing
Tolerance
h9 / h10 / h11
Size Range
Round: 4-90mm | Hexagon: 6-70mm | Square: 8-60mm | Flat: 10x5 - 150x30mm
Standards
EN 10278, EN 10277, DIN 175

Dimension & Tolerance Table

ProfileSize Range (mm)ToleranceStandardSurface (Ra)
Round4 - 20h9EN 10278≤ 1.6 µm
Round20 - 50h9EN 10278≤ 2.0 µm
Round50 - 90h10/h11EN 10278≤ 3.2 µm
Hexagon6 - 30h9EN 10278≤ 1.6 µm
Hexagon30 - 70h10/h11EN 10278≤ 2.5 µm
Square8 - 30h9EN 10278≤ 2.0 µm
Square30 - 60h10/h11EN 10278≤ 3.2 µm
Flat10x5 - 80x20h11EN 10278≤ 3.2 µm
Flat80x20 - 150x30h11EN 10278≤ 3.2 µm

Key Features

  • Precise dimensional tolerance (h9/h10/h11)
  • Improved surface quality (Ra 0.8 - 3.2 µm)
  • Enhanced tensile strength and yield strength
  • Smooth surface suitable for CNC and automatic lathes
  • Chamfering and cut-to-length service
  • Fast machining on high-speed machines
  • Low scrap rate - material savings
  • Raw surface suitable for coating processes
  • Wide profile range (round, hexagon, square, flat)
  • Defect-free products for safety-critical parts

Applications

  • Automotive parts (shafts, pistons, axles)
  • Hydraulic and pneumatic cylinder bodies
  • CNC automatic lathe machining
  • Machine manufacturing industry
  • Bolts, nuts, and fasteners
  • Furniture and appliance components
  • Gear and bearing shafts
  • Agricultural machinery parts

Technical Notes

  • Cold drawing increases tensile strength by 15-20%.
  • h9 tolerance is applied as standard for diameters below 50mm.
  • For diameters above 50mm, h10 or h11 tolerance is preferred.
  • Flat profiles have separate tolerances for width and thickness.
  • Standard length: 3000-6000mm, custom cutting available on request.
  • Chamfering provides easy feeding into automatic machines.
  • Cold drawn products should be selected prior to heat treatment.

Detailed Technical Information and Quotation

Contact our expert team for detailed technical documents, application recommendations, and custom size quotations regarding this product type.