Steelmaking (EAF)
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Steelmaking (EAF)

Melting scrap steel at 1600°C in Electric Arc Furnace (EAF), chemical analysis and refining in ladle furnace.

The steelmaking plant is the first and most critical stage of the steel production chain. Using Electric Arc Furnace (EAF) technology, selected scrap steel is melted above 1600°C to produce liquid steel. During this process, arc energy is used to remove all impurities from the scrap and achieve the desired chemical composition.

In the Ladle Furnace (LF) stage, the chemical composition of liquid steel is precisely adjusted. Desulfurization, deoxidation, and addition of alloying elements are carried out at this stage. Thanks to computer-controlled systems, each charge is analyzed with ±0.01% precision.

The Vacuum Degassing (VD) unit removes harmful gases such as hydrogen, nitrogen, and oxygen from liquid steel. This process is critically important, especially in the production of high-quality special steels. In a vacuum environment (0.5–1 mbar), gas levels are reduced to minimum.

The VODC unit is particularly used in the production of stainless and high-alloy steels. By blowing oxygen under vacuum, carbon levels are reduced while chromium loss is minimized. The entire process is monitored and recorded by CNC-controlled systems.

Technical Parameters

Steelmaking (EAF) — Key technical data of the process

Melting temperature
1580–1650°C
Furnace capacity
15 tons / charge
Charge cycle
45–60 minutes
Annual capacity
45,000 tons liquid steel
Energy consumption
380–450 kWh/ton
Electrode diameter
350–400 mm

Equipment & Facilities

  • Electric Arc Furnace (EAF) – 15 tons
  • Ladle Furnace (LF) – 15 tons
  • Vacuum Degassing (VD) Unit
  • VODC – Vacuum deoxidation and carbon adjustment
  • Optical Emission Spectrometer (OES)
  • Computer-controlled process management system
  • Dust collection and filter system

Quality Control Points

  • Real-time chemical analysis per charge (OES)
  • Temperature measurement (continuous thermocouple monitoring)
  • Oxygen activity control
  • Hydrogen and nitrogen level determination
  • Slag analysis and basicity control
  • EN 10204 3.1 certificate issuance

Reference Standards

EN 10025EN 10083EN 10084ASTM A29SAE J403DIN EN ISO 14284

Related Products

Products obtained or used in this production process

Technical Support & Quote

Steelmaking (EAF) — For detailed technical information, capacity details and custom production requests, contact our expert team.